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Heavy Duty Dee Shackle
The Heavy Duty Dee Shackle is a precision-forged steel connecting hardware designed for heavy-duty lifting, towing, and structural rigging. Featuring a compact D-shaped profile, it establishes a direct, aligned load path between wire rope slings, chain slings, lifting lugs, and equipment anchor points. Its tight internal dimensions minimize play, making it ideal for high-load applications with strict clearance requirements.
Description
Product Overview
The Heavy Duty Dee Shackle is a precision-forged steel connecting hardware designed for heavy-duty lifting, towing, and structural rigging. Featuring a compact D-shaped profile, it establishes a direct, aligned load path between wire rope slings, chain slings, lifting lugs, and equipment anchor points. Its tight internal dimensions minimize play, making it ideal for high-load applications with strict clearance requirements.
Technical Specifications & Dimension Range
|
Model |
Working Load Limit (WLL) |
Pin Diameter (mm) |
Inside Width (mm) |
Inside Length (mm) |
Approx. Weight (kg) |
|
DS-0.75T |
0.75 t |
10 |
13 |
26 |
0.10 |
|
DS-1.5T |
1.50 t |
13 |
19 |
37 |
0.22 |
|
DS-3.25T |
3.25 t |
19 |
27 |
51 |
0.65 |
|
DS-6.5T |
6.50 t |
25 |
37 |
73 |
1.52 |
|
DS-12.0T |
12.00 t |
35 |
51 |
100 |
4.31 |
|
DS-25.0T |
25.00 t |
51 |
73 |
146 |
13.80 |
Key Product Features
Forged High-Strength Steel: Body and pin are precision-forged and quenched/tempered to guarantee structural integrity under extreme dynamic loads.
Compact Aligned Profile: Narrow D-body minimizes axial alignment error and delivers maximum strength in limited clearance spaces.
Precision Machined Pin Threads: Smooth thread engagement ensures quick field installation and secure pin seating.
Complete Batch Traceability: Every shackle is permanently stamped with WLL, size, material grade, and production batch code.
Corrosion Protection: Heavy hot-dip galvanizing exceeds international marine standards for long-term outdoor exposure.
Industry Applications
Heavy Machinery Installation: Securing wire rope slings to machine bed lifting lugs during factory relocation and precision placement.
Structural Steel Fabrication: Direct inline attachment for hoisting structural beams, trusses, and prefabricated modules.
Marine & Offshore Rigging: Mooring line connections, anchor handling, and deck cargo securing (HDG finish required).
Construction & Infrastructure: Heavy crane block connections, pylon erection, and bridge girder lifting.
Mining & Heavy Towing: High-load pulling points and recovery rig connections under severe field conditions.
Surface Finish Options
Hot-Dip Galvanized (HDG): Thick zinc layer (typically 85 µm or thicker) providing maximum corrosion protection in marine, coastal, and offshore environments.
Electro-Galvanized: Smooth, bright finish suitable for indoor industrial applications and light-duty environments.
Powder-Coated / Painted: Distinct color-coding (e.g., orange, red, yellow pins) for instant visual capacity identification on site.
Manufacturing Process
Raw Material Control: Verified carbon/alloy steel grades with complete chemical and mechanical traceability.
Closed-Die Forging: Grain flow optimization ensures uniform strength without internal structural flaws.
Quenching and Tempering: Heat treatment develops the required ductility, hardness, and ultimate tensile strength.
Machining and Threading: CNC-machined bearing surfaces and threads ensure effortless pin engagement.
Pin Configurations
Screw Pin Type : Ideal for temporary or non-permanent applications where quick assembly and frequent disassembly are required.
Safety Bolt and Nut Type: Features a threaded bolt, nut, and split cotter pin for long-term or permanent installations where pin backing-out due to vibration must be prevented.
Quality Inspection
All production batches undergo rigorous quality control:
Dimensional and Visual Checks: Critical body and pin dimensions verified against technical drawings.
Proof Load Testing: Tested up to 2 times WLL in accordance with EN 13889 or ASME B30.26 guidelines.
Non-Destructive Testing (NDT): Magnetic Particle Inspection (MPI) available upon request for high-risk offshore/marine applications.
Export Packaging Standards
Packaging Type: Heavy-duty burlap bags / inner cartons on ISPM-15 compliant heat-treated wooden pallets or steel crates.
Protection: Anti-rust oiled coating, plastic-wrapped pallets with corner edge protectors.
Commercial Terms: MOQ starting from 100 pcs (size dependent); Standard Lead Time 15–30 days; OEM/ODM custom marking supported.
Frequently Asked Questions
Q: What is the primary difference between a Dee Shackle and a Bow Shackle?
A: A Dee Shackle has a straight, narrow body meant for direct in-line tension (0°). A Bow Shackle has a wider, rounded crown designed to accommodate multi-leg sling setups and angled loading without pinching the slings.
Q: Can Dee Shackles be used for side loading?
A: While in-line loading is recommended, limited side loading is permissible only if capacity is derated according to safety guidelines (70% capacity at 45°, 50% capacity at 90°).
Q: How are your shackles tested for safety compliance?
A: Every batch undergoes dimensional checks, 100% visual inspection, and sample proof testing to 2.0 times the WLL. Destructive breaking tests ensure the safety factor meets or exceeds 4:1 / 6:1 ratings.
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