Stainless Steel Wire Rope Clips

The Stainless Malleable Wire Rope Clips are essential components designed to securely fasten the end of a wire rope cable. Manufactured using stainless steel, these clips offer durability, corrosion resistance, and reliable performance.

The installation process is straightforward: the saddle and nuts of the wire rope clips should be positioned on the opposite side of the terminated end. It is crucial to ensure that all the clips are placed on the same side, with the loops aligned on the side of the terminated end. This configuration helps maintain the integrity and stability of the wire rope connection.

It is important to note that the manufacturer provides no warranty or liability for the cable, clips, fasteners, or any other rigging beyond the purchase date. Hence, users should exercise caution and follow appropriate safety protocols during installation and usage.

These Stainless Malleable Wire Rope Clips are primarily intended for non-critical applications. For critical applications, it is recommended to follow the guidelines set forth by reputable organizations such as ASME, OSHA, and ASTM, which advise using only forged clamps. Forged clamps offer superior strength and reliability, making them suitable for critical and high-load applications.

The working load limit for each specific application is the responsibility of the user. It is crucial to determine the appropriate working load limit, considering factors such as the load, environmental conditions, and safety requirements. A conservative approach is recommended, and it is advisable to factor in at least a 5:1 safety margin when calculating the working loads.

The Stainless Malleable Wire Rope Clips are compatible with the popular 7 x 19 aircraft cable. This designation refers to the construction of the cable, with seven strands and nineteen wires in each strand. However, it is important to note that these aircraft cables are not suitable for use in aircraft controls.

When it comes to clamp styles, there are two options available: drop forged and malleable iron. The drop-forged clamps are made by hammering heated steel into shape, resulting in a linear grain structure and enhanced strength. The saddle pieces of these clamps are hot-dipped galvanized, while the nuts and bolts are electro-galvanized (zinc plated).

On the other hand, the malleable iron clamps are cast into shape using a grade of steel with lower strength. It is worth mentioning that malleable clamps may yield under heavier loads, potentially causing the wire rope or cable to slip through and fail. However, the malleable clamps, saddles, u-bolts, and nuts included with the Stainless Malleable Wire Rope Clips are made from stainless steel.

Here are the basic steps for installing a wire rope clip:

To form the eye, wrap the wire rope around the thimble and then turn back the appropriate amount of rope according to the manufacturer's instructions.

To properly secure the wire rope, start by placing the first wire rope clip at the end of the dead end, leaving one base width of space. Then, use a torque wrench to tighten the nuts on the wire rope clip.

If you need to use a second clip, position it as near as possible to the eye loop or thimble. Use a torque wrench to tighten the nuts of the clip securely.

If you need more than two clips, place them evenly between the first two to ensure even spacing.

Wire rope clips should pay attention to the following points when using:

When using wire rope clips, the inner net distance of the U-shaped ring should be 1-3mm larger than the diameter of the wire rope. If it is too large, the buckle connection will not be tight, and accidents will quickly occur.

When attaching the wire rope clips, tighten the bolts until the rope is flattened by 1/3 to 1/4 of its diameter, and after the rope is stressed, tighten the clamp bolts again to ensure that the joint is firm and reliable.

The chucks of wire rope clips should be arranged in a straight line, and the U-shaped part should be in contact with the end of the rope and cannot be in connection with the main rope. If the U-shaped element is in touch with the main rope, after the main rope is crushed, it is easy to break the wire when it is stressed.

To check whether the wire rope clips are reliable and whether the wire rope is slipping, another wire rope clip can be installed about 500mm behind the last wire rope clip, and the rope end can be released into a "safety bend." In this way, when the wire rope of the joint slips, the "safety bend" is first straightened, and measures should be taken immediately.

Qingdao Jiechao Machinery Co., Ltd. is a professional manufacturer and exporter of rigging hardware in Qingdao,China. Having a first-class technical force, advanced production equipment and perfect QC process, we can undertake research and development of various kinds of rigging hardware. Our main products are wire rope clips , shackles, turnbuckles , cargo hooks, load binders, thimbles, chains, eye bolts, G80 items and other auto spare parts . With full knowledge of hardware items , we have good capability to desin samples and produce new items according to customer's requirements. Our products are exported to more than 20 countries and regions, including Europe , USA and Asia area. Because of our high-quality products, reasonable prices and excellent service, we gain good reputatin and trust from our customers . Welcome to visit our company and contact us for inquiry.